TPU Film Extrusion Line Features
Advanced Co-Extrusion Technology & Environmental-Friendly Design: Using 2 or 3 extruders, different temperature and hardness TPU raw materials are processed into one piece at once. Compared with the traditional offline compounding process, it is more economical and environmentally friendly.
Outstanding Performance & Precise Control: Equipped with advanced precise control technology, it can optimize the thickness of the film layer, making the TPU film produced highly flexible, wear-resistant and tear-resistant, fully meeting the requirements of high durability and reliability.
High Versatility & Customization Capabilities: The layer structure and thickness of the film can be flexibly adjusted as needed, enabling the production of multiple products and meeting the specific application requirements of different fields.
Efficient, Intelligent & Stable Production: The equipment is specially designed for high-speed production, which can effectively reduce manufacturing costs and enhance production efficiency. Equipped with an advanced automatic control system, it can monitor and adjust key parameters such as temperature, pressure, and thickness in real time, ensuring that the products are flawless and the quality remains stable at all times.
Safe, Durable & Easy to Operate: Equipped with emergency stop buttons, safety guards, accident prevention sensors and other complete safety protections, it ensures the safety of operation from all aspects; The entire machine is made of high-quality materials, sturdy and durable, and the design also takes into account the convenience of cleaning and maintenance, which can reduce equipment downtime and ensure continuous production.
TPU Film Extrusion Line Process Flows
Extruder—Screen changer—Melt pump—T-die—Calender—Thickness Scanner—Cooling Bracket—Cutting Knife—Haul-off—Winder
Product Features
TPU film is a high-performance and environmentally friendly cast extrusion film made from TPU particles. It has excellent tensile strength, elasticity, toughness, and is resistant to aging. It outperforms PVC in terms of performance and is a reliable premium alternative material. It is also known as the “material of the future” and has overcome many shortcomings of traditional materials. It is perfect for making waterproof breathable fabrics. The equipment of Jinwei can flexibly produce films with various structures such as single layer, A/B/A, A/B, etc. It can produce up to 600 kilograms per hour and can stably meet the demand for large-scale supply.
Parameter (Please consult sales engineers for details)
Extruder Type | GWS90 | GWS120 | GWS150 |
Film layers | single layer, double layers or three layers | ||
Raw material | TPU | ||
Net width | 1300-1600mm | 1300-1600mm | 1300-2000mm |
Thickness range | 0.3-2mm | 0.3-3mm | 1-5mm |
Capacity | 150-180kg/h | 250-300kg/h | 350-500kg/h |
Main Uses of TPU Film Extrusion Line
1. Suitable for the Shoe Material and Shoe Manufacturing Industry
The TPU film produced by the extrusion production line can achieve solvent-free bonding of various materials, being lightweight yet highly durable. Using it to make shoes and socks, the stitching can remain flat and wrinkle-free, meeting the requirements of comfortable wearing and good appearance, being environmentally friendly, and also improving production efficiency.
2. Clothing Industry
Protective Jackets: Can be applied to key parts of clothing, enhancing both functionality and appearance while allowing for seamless stitching and moisture-proof strip designs;
Multi-Functional Clothing: Lightweight in texture, with good extensibility and flexibility, and resistant to solvents, capable of being reinforced with plastic, achieving seamless stitching, and bonding well with textile materials;
Underwear: Excellent elasticity and good rebound effect. The TPU elastic material used has stable performance, meeting various innovative design requirements, providing good usage effects, and enabling more flexible production and manufacturing.
3. Other Application Fields
It can also be widely used in inflatable toys, water and underwater sports equipment. It can be applied to medical devices, fitness equipment, car seat materials, umbrellas, luggage, handbags, and the composite layers of car covers. These are all its application scenarios.
TPU Laminating Extrusion Line
The TPU Laminating Extrusion Line of GWELL can precisely bond TPU films with various base materials such as textiles, non-woven fabrics, and foam. The temperature and pressure control are extremely accurate, and it can be flexibly customized according to requirements. The equipment can achieve high-speed mass production, with complete safety protection measures, a sturdy and durable whole machine, and easy maintenance. Additionally, the optimized design of the dedicated extrusion screw enables one-step online compounding on both single and double sides, which not only saves costs but also improves product quality.
Application
Clothing Industry: Women’s underwear, baby clothing, swimsuits, life jackets, sportswear, various shoe materials;
Medical Industry: Surgical gowns, surgical gloves, bed covers;
Tourism and Daily Necessities Industry: Water sports equipment, umbrellas, handbags, bags, tents;
Automotive Industry: Automotive seat materials, automotive interior materials, car window films;
Waterproof and Breathable Products: TPU waterproof and moisture-permeable film, rainproof and breathable raincoat, casual windbreaker.
TPU Car Paint Protection Film Extrusion Line
The TPU Car Paint Protection Film Extrusion Line of GWELL is developed by a professional and high-end extrusion equipment manufacturer. It can produce environmentally friendly and high-performance TPU invisible car wraps with excellent toughness, scratch resistance, and self-repairing function. The equipment supports various co-extrusion processes such as single layer, A/B/A, and A/B, and can produce products with widths ranging from 1372 to 1520 millimeters and thicknesses from 0.02 to 3.0 millimeters. It can produce up to 600 kilograms per hour. It is controlled by PLC intelligent technology, which is easy to operate and can be customized as needed. It provides stable supply of high-quality products to the car beauty industry.
Advantages of TPU Car Paint Protection Film Extrusion Line
Outstanding Quality Advantage: This extrusion production line is specifically designed for high-quality films. The TPU invisible car coating produced by this line has excellent protection and durability, and can effectively protect the car paint surface.
Obvious Increase in Production Capacity: The equipment supports high-speed production, significantly enhancing the enterprise's production capacity and enabling the efficient fulfillment of customer orders.
Super Flexible Customization: It can produce films of different thicknesses, widths and colors, precisely meeting the personalized specification requirements of customers, and also expanding the application scenarios of the products.
High Cost-Effectiveness: The equipment design takes into account economic factors, with low maintenance requirements and controllable operating costs, which can help enterprises reduce production expenses.
About Us
GWELL was established in 2010 and is a national high-tech enterprise specialized in making polymer flat forming equipment. It has over 20 years of experience in the plastic extrusion industry. GWELL has over 100 R&D personnel at present. Relying on strong manufacturing capabilities and talent people, GWELL achieves 100% independent designing and manufacturing of key components, and its annual production capacity reaches over 2,000 production lines.
There are more than 300 sets of advanced processing equipment. The single piece lifting capacity of workshop is up to 32 tons. We can produce heavy-duty extrusion equipment with a width of more than 8 meters and has an annual output of more than 2,000 sets of flat forming equipment for various types of plates, sheets, and films. Production capacity of the PET Sheet Extrusion Line can reach 1 ton per hour, and the PP sheet material production capacity can reach 900 kilograms per hour.
GWELL delivered more than 5,000 sets of flat forming equipment to the global customers. RENEWABLE RESOURCES, CSIQ, HIUV, LUSHAN and SVECK are all loyal partners of GWELL. Annual sales volume has been more than 1 billion yuan in making polymer flat forming equipment for three years and products are sold in more than 60 countries and regions around the world, including Russia, Spain, Turkey, Iran, South Korea, Indonesia, India, Japan, Germany and South America.
Certifications:
CE Certificate
Certificate No.: M.2020.103.UY1236
Certificate No.: MD-17-272-1
Patent Certificate
Certificate Name: Panel Cutting Machine with Debris Recycling Mechanism
Certificate No.: ZL 2022 2 2718667.8
Certificate Name: A Tension Adjustment Device for Plastic Film Production
Certificate No.: ZL 2024 2 3236677.3
Certificate Name: Standard-length Cutting Equipment for PET Sheet Extrusion Line
Certificate No.: ZL 2021 2 1379038.6
FAQ
1. Where does GWELL ship from?
GWELL’s factories are located in Taicang, Yancheng and Nantong, Jiangsu, China, and the shipping port is Shanghai, China. Welcome to visit at any time~
2. Will GWELL arrange professional technicians to install and debug equipment?
GWELL will assign 1-2 technical engineers to the customer site to guide the installation and testing of the plastic extruder.
3. What are the advantages of GWELL cast film production line?
The mechanical speed of the breathable membrane can be up to 300m/min.
The new barrel heat transfer oil heating and water cooling methods save energy and consumption.
Automatic network changing device, no need to stop to change the screen, efficient production.
High-speed online slitting can effectively save production costs and labor.
GWELL’s online granulation system reduces production costs.
All shafts and rollers are specially designed, and the film quality is good at high speed.
International brand components, safe, stable, reliable and durable.
