PP PS Sheet Extrusion Line Features
1. Flexible Configuration & Strong Compatibility
It can support multi-extrusion with 1-9 extruders for co-extrusion, such as ABA, ABCDCBA structures, and is also compatible with inclined horizontal pressing structures; single/double screw (with or without exhaust) options are available, and it can be adapted for PP, PS, PE, EVOH multi-layer sheet materials, as well as formulas like PP/PS + calcium carbonate + PP/PS, which can handle different raw materials and different humidity environments.
2. Precise Molding & Accurate Thickness Control
It is equipped with a precise distributor and a hanger-style die head with dual throttle valves, and the separation rollers can precisely control temperature; the three-roll calender with a fixed center axis and synchronous speed control can ensure uniform layering of the sheet material, precise thickness adjustment, and the finished sheet is particularly flat.
3. Stable Feeding & High Plasticization Efficiency
The single-screw model can achieve stable feeding and good plasticization effect; the twin-screw model has good dispersion, low energy consumption, and high production capacity; combined with polyester barrier screws and integrated drying process, it can increase production output while avoiding material degradation.
4. More Stable Intelligent Temperature Control & Easier Post-Processing
It is equipped with PLC and GWELL independent electrical control system, and the rollers and extruder can achieve synchronous closed-loop control; it is equipped with active/passive rubber roller traction, and there is also a large-torque motor with automatic measurement for winding, with high winding efficiency and neatly packaged finished products.
5. Capable of Supporting Customized Design
Based on your actual needs - such as sheet material net width, thickness, production volume, as well as the used raw materials, factory site conditions, and subsequent application scenarios (thermal forming, printing, high barrier packaging, etc.) - tailor-made solutions can be created specifically for you.
PP PS Sheet Extrusion Line Process Flows
Extruder—Screen changer—Melt pump—T-die—Calender—Cooling bracket—Haul-off—Winder
Product Features
1. Compatibility of Raw Materials
This production line can process polypropylene (PP) resin, and the resulting PP sheets are lightweight, heat-resistant, and non-toxic, making them suitable for daily use items and agricultural tools; it can also produce environmentally friendly polystyrene (PS) sheets. These sheets have good heat forming properties and meet hygiene standards, and are often used for vacuum-formed packaging in the pharmaceutical, food, and electronics industries.
2. Outstanding Practical Functions
The finished sheet materials, especially PS sheets, have less static electricity, are easy to be vacuum-formed, have good impact resistance, and also meet safety standards for food contact. The color of the sheet materials can be customized as needed. Among them, PS sheet materials have higher hardness and can also be used for thermoplastic cups that can be used both hot and cold.
3. Environmentally Friendly & Sustainable
All the sheet materials produced by the production line can be recycled and reused, fully meeting environmental protection standards. Even the waste from the sheet materials will not release harmful substances when incinerated, and can minimize the impact on the environment throughout the product’s usage cycle.
Parameter (Please consult sales engineers for details)
| Type of extrusion line | single screw venting or not PP/PS sheet extrusion line | twin screw venting PP/PS sheet extrusion line | |
| Extrusion type | Mono extruded or co-extruded | ||
| Finished Product | Single layer, double-layer or multi-layer sheet | ||
| Raw material | PP/PS vergin ,flake and crushed material | ||
| Net width | 600mm-1220mm and more | ||
| Thickness range | 0.15mm-2mm and more | ||
| Capacity | 200kg/h-1200kg/h and more | ||
| Application | Food and fruit packing,Stationery pieces,Printing, hardware packing,electronic tray,flocking,clothing,decorative pieces,high barrier packing and more | ||
| Type of extrusion line | PP/PS single-extruder extrusion line | PP/PS double-extruder Co-extrusion line | PP/PS multi-extruder co-extrusion multi-layer sheet extrusion line |
| Can produce single layer sheet | Can produce double-layer or three-layer sheet | Can produce multi-layer sheet, which usually has 5 layers, 7 layers or 9 layers | |
| Type of extruder | Single screw extruder or parallel twin screw extruder | ||
| Width of Products | 600mm-1220mm | ||
| Thickness of Products | 0.15mm-3mm | ||
| Output | 200kg/h-1000kg/h | ||
Application
1. Vacuum Molding Type: Capable of producing PP and PS sheets, which are flexible, transparent, non-toxic and recyclable. It is specifically used for vacuum forming packaging of food/fruits, as well as toy boxes, gift boxes and seedling trays, etc.
2. Barrier Application Type: We can produce highly reliable barrier films that are specifically used for packaging electronic components. These films can effectively prevent moisture and resist static electricity, providing precise protection for various sensitive electronic components.
3. General Type: Suitable for the demands of stationery, hardware packaging and decorative materials, it can provide cost-effective and environmentally friendly packaging solutions.
4. High Barrier Special Type: Through multi-layer extrusion technology, we produce multi-layer sheets of PP, PS, and EVOH, which are specifically used for high barrier packaging of jelly, cheese, medical supplies, and processed foods.
About Us
GWELL was established in 2010 and is a national high-tech enterprise specialized in making polymer flat forming equipment. It has over 20 years of experience in the plastic extrusion industry. GWELL has over 100 R&D personnel at present. Relying on strong manufacturing capabilities and talent people, GWELL achieves 100% independent designing and manufacturing of key components, and its annual production capacity reaches over 2,000 production lines.
There are more than 300 sets of advanced processing equipment. The single piece lifting capacity of workshop is up to 32 tons. We can produce heavy-duty extrusion equipment with a width of more than 8 meters and has an annual output of more than 2,000 sets of flat forming equipment for various types of plates, sheets, and films. Production capacity of the PET Sheet Extrusion Line can reach 1 ton per hour, and the PP sheet material production capacity can reach 900 kilograms per hour.
GWELL delivered more than 5,000 sets of flat forming equipment to the global customers. RENEWABLE RESOURCES, CSIQ, HIUV, LUSHAN and SVECK are all loyal partners of GWELL. Annual sales volume has been more than 1 billion yuan in making polymer flat forming equipment for three years and products are sold in more than 60 countries and regions around the world, including Russia, Spain, Turkey, Iran, South Korea, Indonesia, India, Japan, Germany and South America.
Certifications:
CE Certificate
Certificate No.: M.2020.103.UY1236
Certificate No.: MD-17-272-1
Patent Certificate
Certificate Name: Panel Cutting Machine with Debris Recycling Mechanism
Certificate No.: ZL 2022 2 2718667.8
Certificate Name: A Tension Adjustment Device for Plastic Film Production
Certificate No.: ZL 2024 2 3236677.3
Certificate Name: Standard-length Cutting Equipment for PET Sheet Extrusion Line
Certificate No.: ZL 2021 2 1379038.6
FAQ
1. Can You Provide Turnkey Project?
We can provide a full range of technical services, plant planning, technology, engineer training, to ensure the normal operation of your plant.
2. What Is Acceptable Payment Terms?
T/T or L/C at sight.
3. How About After-sales Service？
We have many extruder professional engineers, who can serve all countries and regions in the world.
