PC Corrugated Sheet Extrusion Line
PC Corrugated Sheet Extrusion Line is special equipment for extruding corrugated board. Its products have a smooth, beautiful and pressure-resistant surface, and are widely used in construction, packaging, decoration and many other industries. PC Corrugated Sheet Extrusion Line is a high degree of automation and high investment benefit equipment. As China Plastic Extruder Supplier, GWELL PC Corrugated Sheet Extrusion Line is an assembly line formed by corrugating, gluing, partial pressure, cross-cutting into specification plastic boards, and finally outputting the code.
PC Corrugated Sheet Extrusion Line Features
Efficient & Energy-Saving Extrusion: With specially designed screws and dedicated temperature control, the plasticization is extremely stable, and the production efficiency is high; at the same output, the motor power can be reduced by 20%.
High Forming Accuracy: Using alloy mold lips with adjustable baffles, the pressure is particularly uniform; the vacuum calibrator is equipped with thermal convection and dual independent vacuum systems, ensuring precise calibration.
Intelligent & Convenient Control: The PLC electrical control system can precisely adjust parameters, optimizing the operation process, and the learning curve is extremely low.
Strong Customization Capability: It can produce thick hollow sheets ranging from 12 to 20 millimeters. The length, width, color, and quantity of the sheets can all be customized, meeting the needs of various application scenarios.
Reliable Quality Guarantee: The feeding, extruder, and molds are all designed and manufactured by ourselves; quality control is carried out throughout the process, ensuring stable equipment operation and guaranteed product quality.
PC Corrugated Sheet Extrusion Line Process Flows
Extruder—Screen changer—Melt pump—T-die—Calender—Cooling bracket—Haul-off—Winder
Product Features
The main raw material is polycarbonate (PC), using modern advanced technology, adding chemical raw materials such as anti-ultraviolet agent UV. China Plastic Extruder manufacturer – GWELL, this product has excellent stability and is not easy to yellow and deteriorate. In the ultraviolet spectral range (290-400nm), it has a high absorption of strong ultraviolet rays. And experiments have proved that it can effectively isolate up to 99.9% of ultraviolet rays. Widely used in building roofing, patios, carports, balconies, canopies, screens, pavilions, swimming pools, etc.
Parameter (Please consult sales engineers for details)
Extruder type | Single screw GWS120-GWS65 |
Raw Material | PC, ASA |
Structure of Product | A/B/A, A/B, A |
Wave Shape of Product | wave; corrugated; scale; hollow corrugated, etc |
Thickness range | 0.6mm-1.5mm |
Net width | 1400mm |
Capacity | 350kg/h-400kg/h |
Application
GWELL’s PC corrugated sheet is an alternative product to paper corrugated board. It can be widely used in the automotive industry, PP hollow grid board equipment, electronics industry, large and small hardware, food and beverage, chemical plastics, medicine, grid board, chemical medicine, textile and clothing, instrumentation, advertising industry, postal industry and other aspects.
PC Hollow Sheet Extrusion Line
As a PC Hollow Sheet Extrusion Line manufacturer, CHINA GWELL uses different screw designs and mechanical configurations to produce PC hollow sheets of various specifications. Fully automatic PC Hollow Sheet Extrusion Line with high capacity. It has inserted the latest intelligent technology into its PLC program, which can guarantee a more stable, accurate and automated production line. Less labor and high output.
PC Hollow Sheet Extrusion Line Features
One of the key features of the PC Hollow Sheet Extrusion Line is its high efficiency. It is equipped with an advanced production system that ensures fast and seamless production, thereby enhancing productivity and reducing production time. Additionally, the machine is designed to minimize waste, which translates into lower production costs and increased profitability for clients. It is also designed with versatility in mind. It can handle a wide range of materials, including polycarbonate (PC), making it an ideal option for clients looking to produce a variety of products. The machine is also built to cater to various production capacities, with options ranging from small-scale to large-scale production.
Another significant advantage of the PC Hollow Sheet Extrusion Line is its exceptional quality. It produces PC hollow sheets that meet international standards for impact resistance, heat insulation, and other critical parameters. This makes it an ideal option for clients looking to produce high-quality sheets that offer superior protection against external factors. The PC Hollow Sheet Extrusion Line is also designed with user-friendliness in mind. It comes equipped with an intuitive control system that makes it easy to operate, even for those with minimal technical expertise. The machine is also designed to be low maintenance, with minimal requirements for upkeep, which further reduces costs for clients.
In addition to its impressive performance and reliability, the PC Hollow Sheet Extrusion Line is also designed with safety in mind. It comes equipped with various safety features, including an emergency stop button, automatic shutdown function, and overload protection system, which help to prevent accidents and ensure the safety of operators.
Overall, the PC Hollow Sheet Extrusion Line is a top-of-the-line product that delivers exceptional performance, reliability, and user-friendliness. With its advanced technology, versatility, and ease of use, it is an ideal option for those in the construction industry looking to produce high-quality PC hollow sheets that meet the specific needs of their clients while minimizing their impact on the environment.
PC Hollow Sheet Extrusion Line Process Flows
PC Hollow Sheet Extruder—T-die—Calender—Haul-off—Cutter—Conveyor—Stacker
Product Features
PC hollow sheet is a high-performance engineering plastics - polycarbonate (PC) resin, which has high transparency, light weight, shock resistance, sound insulation, heat insulation, flame retardant, anti-aging and other characteristics. This kind of high-tech, comprehensive performance, energy efficient and environmentally friendly plastic plates, plastic building materials are widely used internationally.
Parameter (Please consult sales engineers for details)
Extruder Type | Single screw extruder GWS120/GWS65 | Parallel twin screw extruder GWP75 |
Product Structure | A; A/B/A | Single layer A |
Raw Material | PC | PC, PP, PE |
Net Width | 1300mm-2100mm | 1220mm-2100mm |
Thickness range | 4mm-40mm | 2mm-40mm |
Capacity | 250kg/h-450kg/h | 200kg/h-450kg/h |
Application | packing box，Daylighting roof of office buildings, halls, shopping malls, stadiums and public facilities，Canopy of station, parking lot, pavilion, lounge corridor，Noise barriers for expressways and urban viaducts | |
Application
It is widely used in dry shops, factories, stadiums, lighting canopies and sunshades, agriculture, greenhouses, breeding, and flower greenhouses, as well as telephone booths, newsstands, stations and other public facilities, highway sound insulation, advertising decoration field.
PC Solid Board Extrusion Line
CHINA GWELL PC Solid Board Extrusion Line technology fully absorbs and digests the world extrusion technology of Europe and the United States, the main components are selected from the world’s products (such as screws, drums, rollers, etc.) energy consumption, intelligence, automation indicators, safety standards, process standards, etc. of complete equipment, etc., have met or approached the standards of world products.
PC Solid Board Extrusion Line Features
The PC Solid Board Extrusion Line is a high-performance machine that is designed to produce high-quality polycarbonate (PC) solid boards. With its advanced technology and superior performance, the PC Solid Board Extrusion Line is an essential tool for manufacturers looking to produce high-quality solid boards with precision and consistency. One of the key attributes of the PC Solid Board Extrusion Line is its ability to produce solid boards with exceptional clarity and transparency. The machine is designed to extrude PC resin with a high degree of precision, resulting in boards that have a high degree of transparency and clarity. This makes them ideal for applications where visibility is critical, such as windows, skylights, and display cases.
Another advantage of the PC Solid Board Extrusion Line is its ability to produce boards with excellent impact resistance. PC solid boards are known for their exceptional toughness and resistance to impact, making them ideal for applications where durability is critical. The machine is designed to extrude PC resin with a high degree of consistency, ensuring that each board is produced to the desired thickness and with the desired properties. The PC Solid Board Extrusion Line is also highly versatile, capable of producing boards with a wide range of thicknesses and sizes. This versatility makes it an ideal choice for manufacturers who need to produce a variety of boards with different specifications.
In addition to its precision and versatility, the PC Solid Board Extrusion Line is also highly efficient. The machine is designed to operate at high speeds, allowing for the production of large quantities of boards in a short period of time. This high-speed operation reduces manufacturing costs and increases productivity, making it an excellent investment for manufacturers looking to improve their production efficiency.
The PC Solid Board Extrusion Line is also designed with safety in mind. The machine is equipped with a range of safety features such as emergency stop buttons, safety guards, and sensors that prevent accidents and ensure that the machine operates safely and efficiently. This is essential in manufacturing environments where safety is a top priority. In addition, the PC Solid Board Extrusion Line is designed for easy maintenance and servicing. The machine is constructed from high-quality materials and is designed to withstand the rigors of daily use in a manufacturing environment. It is easy to clean and maintain, and requires minimal downtime for servicing, ensuring that it is always available when needed.
PC Solid Board Extrusion Line Process Flows
Extruder—Screen changer—Melt pump—T-die—Calender—Cooling bracket—Haul-off—Cutter—Conveyor—Stacker
Product Features
1. Impact Resistance and Flame Retardancy
The impact strength of an endurance board is 80 times that of glass, and a solid plate is 200 times that of glass. At the same time, endurance boards can prevent breakage problems during use, installation, and installation. In addition, the most prominent feature of the PC solid board is that it is not like ordinary glass. Breakage occurs to avoid hurting people. The spontaneous ignition temperature of the PC solid board is 630°C. It was tested by the National Fireproof Building Materials Quality Supervision and Inspection Center. The flammability of the board reaches GB (8624-1997 flame retardant B1 grade), which is a flame retardant engineering material.
2. Chemical Resistance
PC solid board has good chemical resistance and can resist various organic acids, inorganic acids, weak acids, vegetable oils, neutral salt solutions, and other alcohols at room temperature.
3. Good Temperature Resistance
PC solid board has good temperature resistance, can adapt to severe weather changes from cold to high temperature, and can maintain multiple physical performance indicators from -40°C to +120°C. It has excellent optical properties. PC solid boards have the highest light transmittance in visible and near-infrared spectra. Different colors’ light transmittance can reach 12%-88%. Moreover, PC solid board surface contains an anti-ultraviolet co-extrusion layer, good outdoor weather resistance, and long-term use can maintain good optical and mechanical properties.
4. Easy to Install
PC solid board is lightweight, 1/12-1/15 same glass, safe and non-fragile, easy to operate, installation can reduce the weight of the building itself, simplify the structure design, save installation cost.
Parameter (Please consult sales engineers for details)
Extruder Type | single screw extruder | single screw extruder | single screw extruder |
Raw material | PC | ||
structure of product | single layer, A | A, A/B, A/B/A | A, A/B, A/B/C |
Net width | 600-1500mm | 600-2100mm | 1220-5000mm |
Thickness range | 2-15mm | ||
Capacity | 300-350kg/h | 350-450kg/h | 500-700kg/h |
Application
PC Solid Board: garden, amusement place strange decoration and rest of the gallery pavilion; The interior and exterior decoration of commercial buildings, the curtain wall of modern urban buildings; Aviation transparent container, motorcycle windshield, aircraft, train, ship, automobile, steamship, submarine and glass military, and police shield; Layout of telephone booth, advertisement street sign and lightbox advertisement exhibition; The isolation barrier of highway and city viaduct.
About Us
GWELL was established in 2010 and is a national high-tech enterprise specialized in making polymer flat forming equipment. It has over 20 years of experience in the plastic extrusion industry. GWELL has over 100 R&D personnel at present. Relying on strong manufacturing capabilities and talent people, GWELL achieves 100% independent designing and manufacturing of key components, and its annual production capacity reaches over 2,000 production lines.
There are more than 300 sets of advanced processing equipment. The single piece lifting capacity of workshop is up to 32 tons. We can produce heavy-duty extrusion equipment with a width of more than 8 meters and has an annual output of more than 2,000 sets of flat forming equipment for various types of plates, sheets, and films. Production capacity of the PET Sheet Extrusion Line can reach 1 ton per hour, and the PP sheet material production capacity can reach 900 kilograms per hour.
GWELL delivered more than 5,000 sets of flat forming equipment to the global customers. RENEWABLE RESOURCES, CSIQ, HIUV, LUSHAN and SVECK are all loyal partners of GWELL. Annual sales volume has been more than 1 billion yuan in making polymer flat forming equipment for three years and products are sold in more than 60 countries and regions around the world, including Russia, Spain, Turkey, Iran, South Korea, Indonesia, India, Japan, Germany and South America.
Certifications:
CE Certificate
Certificate No.: M.2020.103.UY1236
Certificate No.: MD-17-272-1
Patent Certificate
Certificate Name: Panel Cutting Machine with Debris Recycling Mechanism
Certificate No.: ZL 2022 2 2718667.8
Certificate Name: A Tension Adjustment Device for Plastic Film Production
Certificate No.: ZL 2024 2 3236677.3
Certificate Name: Standard-length Cutting Equipment for PET Sheet Extrusion Line
Certificate No.: ZL 2021 2 1379038.6
FAQ
1. How Do You Make The Quotation For Client?
Please offer the following information, so we can give you price and our advice as extruder manufacturers: Products dimension/material/ capacity requirement you want to produce. If you can also send us photos of your samples, it would be highly appreciated.
2. About Our After Sales?
After customers pick up the goods, our company will arrange 1-2 debugging personnel to go to the site for installation and debugging, and guide the on-site staff of customers on how to operate our production line. The quality guarantee period of the equipment is one year, and we will provide preferential maintenance services for the whole life.
3. What Is Acceptable Payment Terms?
T/T or L/C at sight.
