Melt Blown Fabric Extrusion Line Features
1. High Production Efficiency
This extrusion production line is equipped with advanced production systems, which operate quickly and smoothly, significantly enhancing production efficiency and shortening production cycles. Moreover, the equipment design can minimize material waste to the greatest extent, directly helping customers reduce production costs and increase overall profits.
2. Strong Versatility
This production line can be adapted to various materials such as polypropylene and various thermoplastic resins. It is an ideal choice for customers to produce a wide range of products. It also supports flexible adjustment of production capacity, capable of meeting both small-batch and large-scale production needs, perfectly meeting the production requirements of different customers.
3. Excellent Product Quality
The meltblown fabric produced by this extrusion production line strictly meets international standards in terms of key indicators such as filtration efficiency and pressure drop. It ensures that customers can produce high-quality masks, providing reliable protection against airborne pollutants.
4. Super Convenient Operation
This production line is equipped with an intuitive control system, making it easy for even those without a strong technical background to get started. Moreover, the equipment is of low-maintenance design, requiring very little daily maintenance, which can further help customers reduce operating costs.
5. Reliable Safety Design
This extrusion production line is equipped with comprehensive safety features, including an emergency stop button, automatic shutdown system, and overload protection system. These measures can effectively prevent potential accidents and ensure the production safety of operators throughout the process.
Melt Blown Fabric Extrusion Line Process Flows
Extruder—T-die—Web former—Slitting—Winder
Product Features
1. Superior Filtration Performance
The produced melt-blown fabric has high filtration efficiency, meeting international standards ranging from medium efficiency to ultra-high efficiency. At the same time, it has low air resistance, effectively capturing pollutants, dust particles and micro-particles in the air, without affecting the breathability.
2. Outstanding Material Properties
The texture is soft and fine, with strong fiber adhesion and good self-adhesiveness. The structure remains intact and durable during processing and use. This meltblown fabric also has excellent thermal stability and chemical resistance, and can be adapted to various working environments.
3. Uniform Fiber Structure
Relying on GWELL’s advanced extrusion technology, the fibers of this melt-blown fabric have a uniform diameter distribution and form a dense three-dimensional network structure. This can enhance the filtration accuracy and carrying capacity, ensuring the stability of the performance of the entire fabric surface.
4. Highly Versatile & Adaptable
This meltblown fabric can be customized by adjusting the formula to enhance oil resistance, water resistance or static properties, and can meet various application requirements such as medical protection, industrial dust filtration, and food hygiene isolation.
5. Environmentally Friendly & Safe
This meltblown fabric is made of non-toxic thermoplastic materials such as polypropylene, meeting food contact and medical safety standards and free of any harmful substances. It can also be recycled in specific scenarios, aligning with the requirements of environmental sustainability.
Parameter (Please consult sales engineers for details)
Extruder Type | GW1600 | GW2400 | GW3200 | GW4200 |
Raw material | PP | |||
Net width | 1600mm | 2400mm | 3200mm | 4200mm |
GSM range | 10-80g/m2 | |||
Annual Capacity | 600T/y | 1000T/y | 1500T/y | 2000T/y |
Max line speed | 100m/min | |||
Application
1. Air Purification
This production line can manufacture sub-high efficiency/high efficiency air purifier filters, as well as coarse and medium efficiency filter materials for large flow systems. These filter materials have low wind resistance, high mechanical strength, resistance to acids and alkalis, and corrosion resistance. They offer stable filtration performance, long service life, high cost-effectiveness, and there is no need to worry about hair loss at all.
2. Medical & Health Field
It can produce the core material for dust-proof masks. The masks have low breathing resistance, no discomfort when worn, and the dust-proof efficiency can reach up to 99%. They can be used in hospitals, food processing plants, mines, and other workplaces that require dust and bacteria prevention.
The specially treated melt-blown fabric can also be used to make anti-inflammatory and analgesic membranes. It is breathable, non-toxic, and convenient to use.
The SMS composite fabric (melt-blown + spunbond) produced by the production line is an ideal material for medical hygiene products such as surgical gowns and surgical caps.
3. Liquid Filtration & Battery Separator
The polypropylene melt-blown fabric produced by this production line can filter acidic, alkaline liquids and various types of oils. The filtration effect is particularly excellent. It can also be made into high-quality battery separators, which are applied globally. This not only helps reduce costs and simplify the production process, but also makes the batteries lighter and smaller in size.
4. Absorbent Materials & Industrial Cleaning Cloths
The meltblown fabric of this production line can be used as absorbent materials, with an absorbent capacity that can reach 14-15 times its own weight. It can be applied in the field of oil-water separation for environmental protection. By leveraging the adsorption properties of polypropylene and microfibers, it can also be made into industrial cleaning cloths, which are suitable for removing oil and dust.
5. Thermal Insulation Material
The meltblown fabric produced by this production line contains ultra-fine fibers ranging from 0.5 to 5 microns. It can form a structure with high porosity and large surface area, effectively trapping air and achieving excellent thermal insulation. This material is lightweight, moisture-proof, breathable, and mold-resistant. It can be used in various thermal products such as ski suits and bedding.
About Us
GWELL was established in 2010 and is a national high-tech enterprise specialized in making polymer flat forming equipment. It has over 20 years of experience in the plastic extrusion industry. GWELL has over 100 R&D personnel at present. Relying on strong manufacturing capabilities and talent people, GWELL achieves 100% independent designing and manufacturing of key components, and its annual production capacity reaches over 2,000 production lines.
There are more than 300 sets of advanced processing equipment. The single piece lifting capacity of workshop is up to 32 tons. We can produce heavy-duty extrusion equipment with a width of more than 8 meters and has an annual output of more than 2,000 sets of flat forming equipment for various types of plates, sheets, and films. Production capacity of the PET Sheet Extrusion Line can reach 1 ton per hour, and the PP sheet material production capacity can reach 900 kilograms per hour.
GWELL delivered more than 5,000 sets of flat forming equipment to the global customers. RENEWABLE RESOURCES, CSIQ, HIUV, LUSHAN and SVECK are all loyal partners of GWELL. Annual sales volume has been more than 1 billion yuan in making polymer flat forming equipment for three years and products are sold in more than 60 countries and regions around the world, including Russia, Spain, Turkey, Iran, South Korea, Indonesia, India, Japan, Germany and South America.
Certifications:
CE Certificate
Certificate No.: M.2020.103.UY1236
Certificate No.: MD-17-272-1
Patent Certificate
Certificate Name: Panel Cutting Machine with Debris Recycling Mechanism
Certificate No.: ZL 2022 2 2718667.8
Certificate Name: A Tension Adjustment Device for Plastic Film Production
Certificate No.: ZL 2024 2 3236677.3
Certificate Name: Standard-length Cutting Equipment for PET Sheet Extrusion Line
Certificate No.: ZL 2021 2 1379038.6
FAQ
1. What about the payment way?
By TT, L/C at sight. 30% down payment should bepaid after contract is valid, 70% balance should be paid before shipment.
2. Installation and stuff training available from you?
Yes, we have rich engineers around the world which can send to your factoryand train your workers. Also we can online guide your members.
3. How long is the guarantee?
We offer you high quality machines with 12 months guarantee.
